For this project I attempted to create something that already existed with my own personal twist. I came about this idea after contemplating what types of hardware I wanted to use. To challenge myself, I decided to get two pieces of electronic hardware to work together via a microcontroller in an inventive way. The two items I chose were an LED pixel matrix and an Alcohol Gas Sensor.
I created the box for this makeshift breathalyzer in SketchUp because I wanted it to be a little more stylish. I was initially thinking of having it in a 3D printed case. Once I sent the file to someone to be fabricated, I was told that it would be ridiculously expensive to fabricate in plastic, and that I should probably redesign my sketch so it could be fabricated in wood. Due to time constraints I used a website called Box Designer to create a quick and easy PDF to send for fabrication. Once I glued the box together, I drilled pilot holes for the standoffs to be easily mounted so I could secure the microcontroller to the box. I also cut holes in the back so I could make the necessary connections. Then I labeled the wires to make things easy for me to connect and disconnect the hardware as needed.
After I had everything working, I secured the LED matrix to the top of the box. This was done by cutting a hole for it using a coping saw. This square hole allowed for most of it to fit through, except for a thin overlap which I used to glue it to the roof of the box. This allowed the LED side to be visible by the user and the backpack to fit through and be connected to the microcontroller. I obtained a tube to house the alcohol sensor and necessary wires then drilled a hole for it to go through the lid of the box.